Three-in-one liquid automatic filling machine Small bottled mineral water liquid canning lineSmall bottled fruit juice drink

Short Description:

  • 1 – 4 Sets
    $12,500.00

     

  • 5 – 9 Sets
    $12,400.00

     

  • >=10 Sets
    $12,000.00
  • Power:4.0KW
  • Model Number:LY-60B
  • Warranty:1 Year for machinery warranty|1 Year for Core Components
  • Lead Time:
    Quantity(Sets)     1 – 3               >3
    Est. Time(days)    15        To be negotiated
  • Shipping: Support Sea freight


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Product Description
Specification
item
value
Type
Filling Machine
Applicable Industries
Machinery Repair Shops, Food & Beverage Factory, Farms, Construction works
After Warranty Service
Online support, Field maintenance and repair service
Local Service Location
Egypt, United Kingdom, France, Germany, Saudi Arabia, Spain, Thailand, Japan, Malaysia, Australia, Morocco, Kenya, Argentina, South Korea, Chile, Colombia, Sri Lanka, Ukraine
Showroom Location
None
Condition
New
Application
Food, MEDICAL, Machinery & Hardware
Packaging Type
Cartons
Packaging Material
wood
Automatic Grade
Automatic
Driven Type
Electric
Voltage
AC110-200V
Place of Origin
GUA
Brand Name
JINLONGHAI
Dimension(L*W*H)
2360X1630X2250
Weight
600kg
Certification
ce
Warranty
1 Year
Field installation, commissioning and training, Field maintenance and repair service
Key Selling Points
high Rigidit
Machinery Capacity
6000BPH
Filling Material
Other, Milk, Water
Marketing Type
New Product 2020
Machinery Test Report
Provided
Video outgoing-inspection
Provided
Warranty of core components
1 Year
Core Components
Motor, Pressure vessel, Gear, Gearbox
Packing & Delivery
Overview CGF series PET bottle three-in-one machine integrates washing, filling and capping. It is developed based on foreign advanced technology and according to the filling process requirements of pure water and other beverages.
1. Working process: The bottle is passed through the air duct, and then sent to the three-in-one washing machine through the bottle star wheel. The rotary plate of the bottle washing machine is equipped with a bottle clamp, which clamps the bottle mouth and turns 180° along a guide rail to make the bottle mouth downward. In a specific area of ​​the bottle washer, the nozzle of the bottle rinser sprays bottle-rinsing water to rinse the inner wall of the bottle. After the bottle is rinsed and drained, the bottle is clamped by the bottle clamp and then turned over 180° along the guide rail, so that the bottle mouth is upward. The washed bottles are exported from the bottle washing machine through the bottle star wheel and transferred to the filling machine. The bottle that enters the filling machine is caught by the bottleneck support plate and lifts the bottle under the action of the cam, and then the filling valve is pushed open by the bottle mouth. Filling adopts gravity filling method. After the filling valve is opened, the material passes through the filling valve to complete the filling process. After filling, the bottle mouth drops to leave the filling valve, and the bottle enters the capping machine through the bottleneck transition dial. The anti-rotation knife on the capping machine jams the bottleneck to keep the bottle upright and prevent it from rotating. The capping head keeps revolving and rotating on the capping machine, and realizes the actions of capping, capping, capping, and capping under the action of the cam to complete the entire capping process. The finished bottles are conveyed from the capping machine to the bottle conveying chain through the bottle discharging dial wheel, and the three-in-one machine is conveyed by the conveying chain. 2. Main features:
(1) This machine has compac structure, complete control system, convenient operation and high degree of automation;
(2) To change the bottle shape, only need to replace the screw cap part of the star wheel, and the arc guide plate can be realized;
(3) The parts in contact with the materials are made of high-quality stainless steel, no process dead angle, easy to clean;
(4) The high-speed filling valve is adopted, and the liquid level is accurate without liquid loss, ensuring the requirements of the filling process;
(5) The capping head adopts a magnetic constant torque device to ensure the capping quality without damaging the cap;
(6) Adopt a highly effective cover management system with complete automatic control and protection devices;
(7) There is a complete overload protection device, which can effectively protect the safety of equipment and operators;
(8) The control system has functions such as production speed control, missing cap detection, automatic stop of jammed bottles, and output counting;
(9) The main electrical components and pneumatic components are all high-quality products in the world;
(10) The operation of the whole machine adopts advanced touch screen control, which can realize man-machine dialogue operationTechnical features: Bottle washing part: Flush __copy This machine is a rotary rinsing machine, mainly used for rinsing bottles of beverages, water and other products. The bottle enters the equipment through the pull wheel, and the bottle mouth is clamped by the clamp and the turning mechanism to turn the bottle mouth down, the sterile water is rinsed and drained, and the bottle is automatically turned over until the bottle mouth is up and transported to the filling machine. Transition wheel
1) The bottle clamp is used to replace the traditional dial wheel, and there is no need to adjust the height of the equipment to change the shape of the bottle, and there is no need to replace and adjust any parts. It adapts to thinner and lighter bottle shapes and reduces the cost of bottle making; the bottle neck dial is made of stainless steel AISI304.
2) Equipped with card bottle protection device. Filling machine filling-_copy 1) The filling machine adopts Italian technology to make the filling speed faster under the premise of meeting the required liquid level for water filling. 2) The bottle lifting mechanism and other parts adopt the German igus corrosion-resistant and maintenance-free bearings, which do not need to be lubricated, which can avoid the pollution of the bottle and the material in the bottle and the filling environment
3) The filling valve is made of AISI304 and is connected with static and dynamic seals through stainless steel sanitary pipes. The lifting mechanism realizes the ascent and descend under the action of the cam, and the bottle mouth contacts the filling valve to open the filling process.
4) The rotating disc is all made of stainless steel AISI304.
The power of the filling machine is transmitted through gears by the transmission system in the frame. The support bearing is a large flat toothed ball bearing, which runs smoothly and reliably. The bearing part is equipped with multiple reliable waterproof structures such as sealing ring and waterproof ring, which can effectively prevent water on the table from penetrating into the bearing.
Capping machine Capping 1__ copy The capping machine is a single machine with high precision in the three-in-one machine, which has a great influence on the reliability of the equipment operation and the defective rate of the product. The characteristics of the capping machine produced by our company are as follows:
1) The introduction of the world’s advanced French “ZALKIN” capping machine technology, combined with the improvement of aseptic filling machine production experience, and specially invited experts and professors from the Institute of Mechanical and Electrical Design and Automation Technology of Shanghai Jiaotong University School of Mechanical Engineering to assist in the design. For example:
Ⅰ) The capping lifting cam (the main component of the smoothness of the capping operation), while adopting the “ZALKIN” technology, experts and professors are invited to design its kinematics and dynamics, which greatly improves the performance of the capping machine. Smooth operation and reliability of use.
Ⅱ) The capping head is the main component of the reliability of the capping effect. Ask experts and professors to design the mechanism of the magnetic ring, which makes the capping torque more accurate, the capping effect is more reliable, and can better reduce the rate of defective capping. . The capping machine is equipped with a bottle inlet detection switch, and the cap locking cylinder at the connection between the cap drop guide and the cap dial controls the discharge of the cap, which ensures that the cap is stopped when there is no bottle and reduces the loss of the user’s cap. A set of photoelectric switches is installed on the cap-dropping guide rail. When there is no cap on the cap-dropping guide rail, the machine will automatically stop and alarm, which can effectively avoid the appearance of uncapped bottles.
4) The anti-rotation knife adopts imported materials, which makes the effect and life expectancy far better than similar domestic products. frame 1) The frame is welded by high-quality carbon steel, and the surface is treated with rust prevention and spraying, and the surface is covered with stainless steel plate (AISI304). 2) The transmission system of the three-in-one machine is located under the table surface of the frame, and is driven by another main motor, which adopts a gear transmission method.
3) Transmission gear yong steel gear and nylon gear are arranged in a cross arrangement.
4) The output shaft of the main motor is equipped with an overload protection mechanism to effectively ensure the safety of the machine. quipment configuration list erial number Name Remarks 1 Main motor Wannan Electric

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